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cobra:bio
A proven effective manufacturer
of quality custom cGMP virus solutions
for gene therapies and vaccines from preclinical through to clinical supply.
Products
Adenovirus (Human ovine & primate)
Herpes simplex virus
Adeno-associated virus
Lentivirus
Reovirus
Cell Line & Virus Vector Development
Cloning (any gene from any source)
Cell lines: HEK 293, PER.C6, HEK 911, Vero, CSL503
Qualified viruses: adenovirus (human & ovine), baculovirus, HSV, lentivirus, & reovirus
Vector development: plasmid and cell line construction
Virus rescue
Characterisation & plaque purification
Genetic stability testing
Process Development & Scale Up
Development of robust and scaleable process strategies
Media development and optimisation (animal component free)
Adaptation to suspension-based growth
Development of close processing systems
Transfection efficiency optimisation
Optimisation of harvest parameters to improve both quality and productivity
Optimisation of multiplicity and point of infection (MOI & POI)
Development of efficient extraction and primary recovery procedures
Purification by low pressure chromatography
Formulation
Analytical Development & Qualification
Analytical development
Analytical validation to ICH guidelines
Cleaning validation
Stability testing to ICH guidelines
Raw material testing
Assay Transfer
Shipping Studies
Analytical methods include:
(In-house)
Reverse phase chromatography
PCR/QPCR
SDS-PAGE
Spectrophotometry (UV/visible)
Fluorimetry
Western blot
Pico-green particle assays
LAL
Bioburden
ELISA
Development of cell based potency assays
Plaque assays
TC
ID
50
Restriction enzyme analysis
Host cell DNA/Protein
(Out-sourced)
RCA assay
cGMP Manufacturing
Master Cell Bank & Working Cell Bank production
Master Viral Seed Stock & Working Viral Seed Stock
Pre-clinical & clinical supply (BLA batches to be completed in 2009)
Validation of commercial processes
Commercial supply
Primary / Secondary Labelling
Primary labelling (or re-labelling) of drug product vials for human clinical centres
Secondary packaging and labelling of vials for dispatch to clinical centres
Tertiary and transport labelling & packaging as required
Guidance on regulatory requirements and details of primary and secondary labels
Fully traceable clinical labelling to batch records, under QA observation with QP review and issue of cGMP Certificate of Compliance.
Phase I and Phase II labelling supporting clinical trials worldwide
Regulatory documents review as required to support release to clinic
Quality Assurance & Regulatory Support
Three Qualified Persons (QP)
Fully compliant with European Clinical Trials Directive 2001/20/EC and FDA standards
Authorised by UK MHRA for the GMP of Investigational Medicinal Products (IMPs)
Support clients with their CMC filings, and will support clients at face-to-face agency meetings
QP release
Shipment to clinical trial sites
Representation at MHRA and FDA meetings to support client programmes
Process and facility validation advice services
GXP consultancy for clients
Project Management
Cobra recognises the importance of trust and transparency between you the client and your dedicated Cobra project manager in every project.
Maintaining clear lines of communication with regular client interaction significantly lessens risk and the chance of time delays.
We believe that a project’s success depends on the delivery of a quality final product from a multi-functional project team on schedule and within budget. Combining our scientific expertise with this project management style is the foundation for building client trust and the reason clients return for future projects.
It is this attitude matched with over 15 years of industry experience that ensures Cobra delivers quality in every aspect of the process, from project conception to product delivery.
Facilities & Capacity
Keele
Facility area
ft
2
m
2
Process development
4,200
390
Class 10,000 clean rooms
2,400
223
Class 100,000 clean rooms
1,500
139
QC
2,000
186
Stores
1,700
158
Plant
5,800
539
Total
24,000
2,583
Oxford
Facility area
ft
2
m
2
Process development
700
65
Class 1,000 clean rooms
54
10
Class 10,000 clean rooms
1,871
174
Class 100,000 clean rooms
2,469
229
QC
81
8
Stores
1,313
122
Plant
2,368
220
Total
16,000
1,722
Viral Manufacture
Upstream:
24 x 10 Layer Cell Factories
200 Roller Bottle Capacity (850cm
2
/1700cm
2
)
50L Disposable System (Capacity for larger systems)
20L, 30L, 100L Working Volume Stirred Tank Bioreactor
2 x 7L Bioreactors
150 x T500cm
2
T Flasks
12 x 3L, 25 x 2L Shake Flasks
Downstream:
Modular/Disposable Systems:
- Manual Chromatography Disposable Flow Path
- Ultra Filtration/Diafiltration Tangential Flow Filtration Systems
- Disposable Filtration Systems
Hardware:
- BPG Columns (up to 300mm diameter)
- UV Flow cells (5mm path length)
- AKTA Purifier / Explorer / Pilot / Process
"We are pleased with Cobra’s work to date, and so going back to them for an extended supply was an obvious decision."
Brad Thompson
President and CEO of Oncolytics Biotech
Cobra was one of the first CMOs to manufacture Adenovirus
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